Hardwood Door Product Guide

Product Specifications for Portobello Mahogany Exterior Wood Doors

Product Specifications for Mahogany & Alder Plank Wood Doors

Doors built for the Portobello Series millwork program are included in the Mahogany and Knotty Alder Entry Door color product catalog, and have the following specifications*: 1) Solid wood construction in the stiles and rails and panels. Stiles of these Portobello door series use a engineered construction method, which greatly reduces the possibility of warpage. 2) Portobello door panels are fully floating (not glued) for superior strength and longevity. Raised panels used 3-layer laminate construction for strength and to prevent splitting. 3) All stile and rail joints use full cove and bead construction (instead of butt-gluing), and incorporate multiple grooved dowel construction at each joint. The top rail and lock rails use 3 dowels per side, and the large bottom rail uses 4 dowels per side. 4) Portobello doors are available pre-hung in matching mahogany components. This assures a beautiful match and consistent grain and stain pattern. 4 5 ⁄ 8 ˝ and 6 5 ⁄ 8 ˝ jamb widths are standard. 5) Options: Some Portobello doors are available with v-grooving, clavos, speakeasy options. Available Stock Product Sizes Doors 2´8˝ X 6´8˝ X 1 3 ⁄ 4 ˝ 3´0˝ X 6´8˝ X 1 3 ⁄ 4 ˝ 2´8˝ X 8´0˝ X 1 3 ⁄ 4 ˝ 3´0˝ X 8´0˝ X 1 3 ⁄ 4 ˝ 3´0˝ X 8´0˝ X 1 3 ⁄ 4 ˝ each slab: Arch Top Double door set 3´0˝ X 8´0˝ X 1 3 ⁄ 4 ˝ each slab: Round Top Double door set 3´6˝ X 8´0˝ X 1 3 ⁄ 4 ˝ 3´6˝ X 8´0˝ X1 3 ⁄ 4 ˝ thick Sidelites

Plank Doors included in the Mahogany and Knotty Alder Entry Door color product catalog have the following specifications*:

1) LVL Laminate Veneer Lumber wood construction throughout door with multiple stave splined-core construction on the door edges. This construction method greatly reduces the possibility of warpage or splitting.See photos below. 2) These mahogany and alder doors are available pre-hung in matching mahogany or alder jamb components. This assures a beautiful match and consistent grain and stain pattern. 4 5 ⁄ 8 ˝ and 6 5 ⁄ 8 ˝ jamb widths are standard. 3) Options: All plank doors are available with clavos, straps, and speakeasy options.

Available Stock Product Sizes Doors 2´8˝ X 6´8˝ X 1 3 ⁄ 4 ˝ 3´0˝ X 6´8˝ X 1 3 ⁄ 4 ˝ 2´8˝ X 8´0˝ X 1 3 ⁄ 4 ˝ 3´0˝ X 8´0˝ X 1 3 ⁄ 4 ˝ 3´6˝ X 8´0˝ X 1 3 ⁄

4 ˝ thick

Stile Construction Doors Veneer or laminate over solid wood staves

Wood Specie Meranti mahogany or equivalent and Western Red Knotty Alder

1´0˝ X 6´9˝ 1´2˝ X 6´9˝ 1´0˝ X 8´1˝ 1´2˝ X 8´1˝

Warranty Refer to the Warranty section of our web site

Stile Construction Doors 3´0˝ and 3´6˝ Doors 2´8˝ width

3–5mm (nominal) laminate over solid wood staves 3–5mm (nominal) laminate over solid wood staves

Refer to this cross-section photo for construction detail:

Sidelites

1 piece—solid wood

Stile Width (doors) 3´ 6˝ width doors:

Portobello Glass Panel Cross Section

Portobello Panel Cross Section

7 5 ⁄ 8 ˝ 3´ 0˝ width: full lite, 3/4 lite, 2/3 lite, arch lite: 7 5 ⁄ 8 ˝ 2´ 8˝ width doors: 5 5 ⁄ 8 ˝

1 3 ⁄ 8 ˝

LVL 3-5 mm

Stile & Rail Connection Method Multiple grooved dowels at cove and bead joint

Panel Thickness 1 5 ⁄ 8 ˝

Insulated Glass Panel Assembly

3 ⁄ 4 ˝

1 ⁄ 2 ˝

3 ⁄ 4 ˝

*stile (see notes above)

3 piece laminated panel

Raised Molding 1 3 ⁄ 8 ˝ wide X 1 ⁄ 2 ˝ high Exceptions:

1) 1´ 2˝ sidelites have 3 ⁄ 4 ˝ wide X 3 ⁄ 4 ˝ high molding 2) 1´ 0˝ sidelites do not have raised molding 3) Round top doubles — raised molding is standard 4) Arch top doubles — raised molding is standard 5) 2´ 8˝ doors have 3 ⁄ 4 ˝ X 1 ⁄ 2 ˝ molding to allow for hardware LVL 3-5 mm 1 3 ⁄ 8 ˝

Portobello Glass Panel Cross Section

Portobello Panel Cross Section

1 3 ⁄ 8 ˝

LVL 3-5 mm

Wood Specie Meranti mahogany or equivalent

Knotty Alder

Comments Sidelites have 1 piece stiles

Insulated Glass Panel Assembly

3 ⁄ 4 ˝

1 ⁄ 2 ˝

3 ⁄ 4 ˝

*stile (see notes above)

3 piece laminated panel

Warranty Refer to the Warranty section of our web site

* All specifications, product designs and information listed are subject to change without prior notice. We are constantly improving our products, and these improvements may cause us to change the specifications listed.