Hardwood Door Product Guide

Product Specifications for Craftsman Knotty Alder & Mahogany Doors

Product Specifications for Mahogany & Knotty Alder Doors with Wrought Iron Grilles

Doors built for the Craftsman Series millwork program are included in the TDL section of our Mahogany and Knotty Alder Entry Doors product catalog, and have the following specifications*: 1) Solid wood construction in the stiles, rails and panels. Stiles of the Portobello and Estancia door series use a engineered construction method, which greatly reduces the possibility of warpage. 2) Portobello and Estancia door panels are fully floating (not glued) for superior strength and longevity. Raised panels use 3-layer laminate construction for strength and to prevent splitting. 3) All stile and rail joints use full cove and bead construction (instead of butt-gluing), and incorporate multiple grooved dowel construction at each joint. The top rail and lock rails use 3 dowels per side, and the large bottom rail uses 4 dowels per side. 4) Portobello and Estancia doors are available pre-hung in matching mahogany components. This assures a beautiful match and consistent grain and stain pattern. 4 5 ⁄ 8 ˝ and 6 5 ⁄ 8 ˝ jamb widths are standard. 5) Options: Some Portobello doors are available with clavos and speakeasy options. Most Estancia doors are available with v-grooving, clavos and speakeasy options. 6) These doors are shipped with wrought iron grilles attached to the door using the method shown in Photo 1 below. 7) Optional wrought iron grille hinges can be purchased separately. 8) These hinges may be installed to the door and iron grille so that the grille may be opened for cleaning of the glass. Grill may be opened to the right or to the left. Hinges are installed onto the door as shown in Photo 2 below. Section drawings of both mounting methods are shown in the drawings at the bottom of the page. #WRH Wrought Iron Grilles Grilles are all steel – solid or tubes depending upon the design. Grilles are all hand-made and welded. Grilles are powder-coated with a matte-black powder paint finish. Grilles are shipped with optional mounting hinges and instructions attached to the grille in a shipping bag. Iron Grilles are available for 32" width, 36" width and 42" width doors and 14" wide sidelites. Iron grille transoms are also available.

3´0˝ X 6´8˝ X 1 3 ⁄ 4 ˝ 3´0˝ X 8´0˝ X 1 3 ⁄ 4 ˝ 1´2˝ X 6´9˝ X 1 3 ⁄ 4 ˝ 1´2˝ X 8´1˝ X 1 3 ⁄ 4 ˝

Sidelites

Stile Construction Doors

mahogany or knotty alder veneer-laminate over solid wood staves

Sidelites

solid wood (no raised molding)

Stile Width 3´ 0˝ wide doors 1´ 2˝ wide sidelites

Available Door Stock Product Sizes Please refer to Portobello sizes on page 4 and Estancia Alder sizes listed on page 2.

6 1 ⁄ 4 ˝ wide 2 1 ⁄ 2 ˝ wide

Stile Construction Doors 3´0˝ and 3´6˝ Doors 2´8˝ width

veneer or laminate over solid wood staves veneer or laminate over solid wood staves

Stile & Rail Connection Method Doweled Cove and Bead

Sidelites

1 piece—solid wood

Panel Thickness All Craftsman Doors

1 ⁄ 2 ˝ laminated panel

Stile Width (doors) 3´ 0˝ width: full lite, 3/4 lite, 2/3 lite, arch:

7 5 ⁄ 5 5 ⁄

8 ˝ 8 ˝

Raised Molding Width No raised moldings

2´ 8˝ width doors:

Photo 1: iron grille standard mount

Wood Specie Meranti mahogany or equivalent and Western Red Knotty Alder

Stile & Rail Connection Method Multiple grooved dowels at cove and bead joint Panel Thickness 1 5 ⁄ 8 ˝ Raised Molding 1 3 ⁄ 8 ˝ wide X 1 ⁄ 2 ˝ high

Comments 2´ 8˝ wide doors are not available.

Exceptions: 2´ 8˝ doors have 3 ⁄ 4 ˝ X 1 ⁄ 2 ˝ molding to allow for hardware Mahogany or equivalent and authentic western knotty alder

Wood Specie

Comments

Photo 2: optional hinge mount

Sidelites have 1 piece stiles. 12" wide sidelites with iron grilles are not available.

Craftsman Door Panel Cross Section

Craftsman Glass Panel Cross Section

Wrought Iron Door Glass Panel Cross Section with optional operable hinged iron grille mount

Wrought Iron Door Panel Cross Section with standard iron grille mount

LVL 3-5 mm

Wrought Iron Grille

hinge for iron grille

Wrought Iron Grille

Insulated Glass Panel Assembly

Triple Laminated Panel Assembly

3 ⁄ 4 ˝

1 ⁄ 2 ˝

3 ⁄ 4 ˝

6 1 ⁄ 4 ˝

3 ⁄ 4 ˝

1 ⁄ 2 ˝

IG glass panel

*stile (see notes above)

3 layer wood panel

* All specifications, product designs and information listed are subject to change without prior notice. We are constantly improving our products, and these improvements may cause us to change the specifications listed.